B2B ENGINEERING & MANUFACTURING PARTNER
BLUEPRINT
TO REALITY
Full-lifecycle mechanical engineering, digital validation, precision tooling, and intelligent automation for automotive OEMs, Tier-1 suppliers, and industrial manufacturers who can't afford to get it wrong.
SEC 01 — HOW WE WORK
One Team, Four Phases, Zero Handoffs.
Most product programs lose weeks in the gaps between design, simulation, tooling, and automation vendors. AVONIX runs all four in-house, on shared CAD data, from first concept to factory floor.
Concept & Design
3D CAD modeling, GD&T, vehicle integration, and BOM management across SOLIDWORKS, Inventor, Creo, and NX.
Validation & Simulation
FEA structural analysis, CFD thermal modeling, crashworthiness, and NVH — before a single tool is cut.
Tooling & Prototyping
Injection molds, pressure die casting, progressive dies, DFM, and reverse engineering.
Automation & Scale
Jigs, fixtures, SPMs, custom test rigs, and strategic offshore sourcing for production scale-up.
SEC 02 — THE ADVANTAGE
Why Engineering Teams Choose AVONIX
Guaranteed Precision
Data consistency and rigorous validation protocols ensure every specification is met before physical manufacturing begins.
Accelerated Time-to-Market
Parametric design relationships and extensive reusability drastically reduce iterative delays and overall program cost.
Strategic Bandwidth
By offloading complex validation, tooling, and SPM design to us, your internal teams stay focused on core product innovation.
SEC 03 — WHO WE SERVE
Cross-Industry Domain Expertise
SEC 04 — HOW WE START
Start With a Free Project Review.
No cost. No obligation. Before anything is agreed, we review your project, analyze what it actually needs, and hand you a complete Scope of Work — so you know exactly what's ahead before you commit a dollar.
We Learn Your Project
You tell us what you're building — goals, constraints, materials, and timeline. We ask the questions that matter.
We Analyze It in Detail
Our engineering team reviews the specifics, sizes up the right approach, and flags risks before they become costly.
You Get a Complete Scope of Work
Project details, phases, timeline, and a firm cost estimate — a real plan you can act on, at no cost or obligation.
No cost. No obligation. Just a clear picture of your project before you decide anything.
Request Your Free Review →Have a spec sheet? Let's talk tolerances.
Get in Touch →SEC 01 — CAPABILITIES
Four Pillars. One Integrated Lifecycle.
Each pillar operates on shared CAD and simulation data, so a late-stage design change propagates automatically through tooling and automation — instead of triggering a fresh round-trip.
Advanced Design & Mechanical Engineering
Precision CAD and detailed mechanical design across every major platform, from first surface to fabrication-ready drawing.
Core CAD Expertise
- SOLIDWORKS, Autodesk Inventor, PTC Creo, Siemens NX
- Comprehensive BOM creation & management
Complex Part Design
- Plastic injection parts, machined components
- Weldments and structural frames
Detailed Documentation
- 2D manufacturing drawings, strict GD&T
- Fabrication-ready sheet metal specs
Lifecycle Support
- Reverse engineering from 3D scans
- DFM/DFA, tolerance stack-up, ECO management
Digital Validation & Simulation
Guaranteeing physical endurance — complete optimization across size, shape, and topology before tooling begins.
FEA — Structural & Dynamic
- Strength, stiffness, and normal mode analysis
- Impact, crashworthiness, and fatigue life prediction
- Kinematics & multi-body dynamics
CFD — Fluid & Thermal
- External aerodynamics & compressible flow
- Conjugate heat transfer, HVAC, aero-acoustics
- Cavitation & multiphase flow
Manufacturing Simulation
- Gate placement to eliminate weld lines & air traps
- Predictive cooling-line placement
Outcome
- Cycle-time reduction with minimal defects
- Trial-and-error tooling replaced by deterministic data
Precision Tooling & Die Engineering
Bridging theoretical CAD to physical constraints — shrinkage, slides, cooling lines, and industry-standard mold bases.
Plastic & Pressure Die Casting
- Progressive dies, stage dies, stamping simulation
- Automotive interior trim & complex latch assemblies
Mold Architecture
- Slides, inserts, lifters, runner systems
- FUTABA, DME, HASCO mold bases
Parametric Tooling Advantage
- Component-to-tool parametric relationships
- Late design changes propagate without delaying delivery
Execution
- Styling feasibility through complete manufacturing simulation
- Precise desired-shrinkage implementation
Intelligent Automation & Special Purpose Machines
Standalone jigs, fixtures, and SPMs engineered for complex operations, plus industrial and warehouse engineering at scale.
The Automation Arsenal
- Jigs & fixtures for assembly, testing, welding, machining
- Gantry-type pick-and-place with vibro feeders
Custom Test Rigs
- Heavy-duty structural cores, hydraulic power packs
- 100-ton load cells, National Instruments DAQ integration
Industrial & Warehouse Engineering
- Facility layout, aisle planning, rack architecture
- Material flow, slotting optimization, picking-path routing
System Simulation
- Digital capacity analysis before physical build
- SMED techniques for fast multi-variant changeover
STRATEGIC OFFSHORE SOURCING
Global Reach: Offshore Sourcing & Supply Chain
For low-to-medium volume, high-variety sourcing with specific material constraints, we facilitate the full offshore procurement chain — castings, precision machining, sheet metal, and finished plastic components.
Supplier Evaluation
Comprehensive identification and vetting of qualified offshore manufacturing partners.
Budgetary Analysis
Comparative pricing across competent suppliers for your volume and variety.
QA Plan Development
Rigorous, custom quality assurance frameworks prior to physical manufacturing.
Source Inspection
Direct engineering oversight to guarantee geometric specifications.
SEC 01 — WHERE WE WORK
Cross-Industry Domain Expertise
A strong presence among automotive OEMs and their supplier networks, with flexible working models distributed across CAD, FEA, and CFD disciplines — extended into five adjacent industries.
Automotive
Full lifecycle from styling surface to structural framing, interiors, exteriors, and EV platform integration.
Defense
Concept engineering through FEA/CFD validation, prototyping, tooling, and SPM automation.
Bio-Medical
Precision prototyping, tooling, and SPM automation for regulated device manufacturing.
Consumer Products
Concept engineering, prototyping, and tooling for high-variety production runs.
Heavy Equipment
Structural and dynamic validation, prototyping, and tooling for high-load assemblies.
Process Industries
(Oil & Gas)
Concept engineering plus plant modeling and piping design.
CAPABILITY MATRIX
What We Deliver, By Industry
| Capability | Automotive | Defense | Bio-Medical | Consumer | Heavy Equip. | Process (O&G) |
|---|---|---|---|---|---|---|
| Concept & Detailed Engineering | ✓ | ✓ | ✓ | ✓ | ✓ | — |
| FEA / CFD Validation | ✓ | ✓ | — | — | ✓ | — |
| Prototyping & Tooling | ✓ | ✓ | ✓ | ✓ | ✓ | — |
| SPM Automation | ✓ | ✓ | ✓ | — | — | — |
| Plant Modeling & Piping | ✓ | — | — | — | — | ✓ |
SELECTED WORK
Case Studies
Automotive · EV Platform
Packaging & System Integration
Challenge: execute complex chassis design and plastic panel integration from raw benchmark styling surface data alone.
Engineering Output
- Developed frame and structural designs integrating all sub-systems
- Created master sections and concept surfaces for styling feasibility and DFMA
- Conducted advanced flow analysis for all physical plastic components
- Delivered prototype support and final drawing creation for the EV platform
Automotive · Physical Validation
Advanced Test Rigs
Challenge: validate steering and bearing assemblies under real road-load and static conditions.
Engineering Output
- Static bearing test rig: heavy-duty welded structure with 100-ton capacity load cell
- Precision probes interfaced with National Instruments DAQ for deflection measurement
- Steering test rigs with cast test beds for road load simulation
- Flexible architecture fitting all variants of steering columns and racks
Precision Automation
Research & Testing Components
Challenge: build automated test infrastructure covering nine distinct gear-ratio variants with minimal changeover time.
Engineering Output
- Gear ratio testing SPMs engineered for 9 variants using SMED changeover techniques
- Automated data storage with direct communication to client databases
- Specialized water- and oil-cooled bearing test rigs
- Permanent magnetic bearings with media-specific sealings
SEC 01 — WHO WE ARE
Engineering Excellence, Delivered at Scale
In the ever-evolving realm of product engineering, AVONIX assumes a crucial role: developing the tangible components that determine the shape and functionality of your products. We're driven by a combination of engineering excellence, advanced technology, and a relentless focus on customer success and ROI.
A strong presence among automotive OEMs and their supplier networks gives us global capability with local expertise — flexible working models distributed across CAD, FEA, and CFD disciplines.
- Foundation & Scope
- Focused on the complete product development cycle — from initial concept generation to detailed mechanical design and manufacturing validation.
- Core Philosophy
- Intelligent automation and measurable results, driven by engineering excellence, advanced technology, and customer ROI.
- Scale & Presence
- Global capability, local expertise — strong OEM and Tier-1 supplier network presence.
LEADERSHIP DNA
27+ Years of Combined Domain Mastery
Cross-functional exposure bridging concept styling to physical production, subject-matter expertise in complex packaging studies and vehicle integration, and extensive domestic and international execution with Tier-1 and OEM clients.
| Experience | Focus Area | Core Strengths |
|---|---|---|
| 22+ Years | Product Development | Auto interiors & exteriors; SME in packaging studies and PLM value engineering; materials expertise across plastic, composite, sheet metal, and casting. |
| 14+ Years | Tool Design & Manufacturing | Plastic injection molding tools; proficient in GD&T, DFM, DFA, DFMEA; bridges global OEMs and Tier-1 manufacturing units. |
| 18+ Years | Design Engineering | OEM standards and processes; leads CAD/CAE/CAM integration for reverse engineering and complex new product development. |
Data Consistency
Guaranteed data continuity from initial CAD to final physical tooling, ensuring exact specifications are met without translation errors.
Time-to-Market
Maximum reusability in upstream and downstream applications drastically reduces development cycles, iteration loops, and overall costs.
Force Multiplication
By offloading full-lifecycle engineering to AVONIX, your internal teams gain the freedom to focus exclusively on core, proprietary design tasks.
Uncompromising Accuracy
Combining engineering excellence, advanced technology, and a relentless focus on customer success across every deliverable.
SEC 01 — START A PROJECT
Let's Talk Tolerances.
Tell us about your program — concept, validation, tooling, or automation — and we'll respond with next steps and a scoped proposal.